RFID-Enabled Real-Time Production Tracking and Quality Control Solution for the Sewing Industry
Designed as an all-in-one manufacturing process management system, OptiMan is a RFID based IoT solution that offers wireless monitoring, tracking, quality controlling, and precise analytics for factory operations.
Most Textile Production Lines Are Operating Blindfolded
No real-time production visibility
Managers can’t see which orders are on track and which are falling behind until it’s too late.
No traceability across operators or bundles
Faulty products can’t be traced back to the responsible operation — QA becomes reactive and ineffective.
Manual data = slow, error-prone decisions
Shift reports, machine logs, and operator data are written by hand or not recorded at all.
Limited ERP visibility
Your ERP might track orders — but it doesn’t tell you what’s happening at the stitching unit level.
The harsh truth: most factories don’t know what’s really happening on their floors.
Optiman was designed to solve all of this — by giving you live, intelligent, machine-to-operator insight at your fingertips.
Optiman is a plug-and-play IoT system that brings real-time intelligence to your textile manufacturing process.
From operator logins and machine activity to fault detection and energy consumption, Optiman captures and analyzes what’s happening on your production floor — automatically. No more guesswork.
No more chasing paper logs. Just clear, actionable insights, instantly.
How it Works
RFID Cards for Operators & Bundles
Each worker and production bundle is assigned an RFID card to start, track, and complete work. Every scan logs production in real time — no paperwork, no delays.
Optiman Device
Mounted on each machine, it tracks operator activity, production volume, and real-time status. LEDs and screen feedback confirm actions instantly.
Dashboard
Live metrics, production and quality control alerts, historical reports — all in one powerful dashboard.
- RFID Operator & Bundle Tracking
- Optiman Device
- Quality Control Module
- Live Dashboards
- Automated Fault Detection
- Offline History Support
- OTA Updates
- Mobile & Web Access
- ERP Integration (Oracle-ready)
- LED & Buzzer Feedback
- Auto Reporting & Analytics
- Eliminate paper logs and errors — trace every bundle to its source
- Real-time visibility into machine activity and operator performance
- Real-time QC loggings with associated operator and operation
- See production & QC status, operator activity, and order progress
- Quickly identify and fix problems — reduce downtime and rework
- Continue operating without internet — never lose production data
- Keep devices secure and updated with no downtime
- Access production insights from anywhere — even the shop floor
- Sync ERP data with Optiman Database to avoid duplicate entries
- Guide operators live — reduce training and scanning errors
- Generate reports in seconds — make decisions with confidence